Design and Engineering

Wire and tube components are easy to customize with Madsen Wire Products. We offer extensive design and engineering services that leverage our technical expertise in this field. In everything we do, our goal is to help you find creative solutions to your storage, production and shelving problems.

This can include consulting with you on material selection or product engineering issues, or providing value-added services such as welding, assembly and packaging. Ultimately, each client — and every project — is different. Our flexibility, combined with our customer-oriented focus, enables Madsen Wire Products to be a full-service wire design and manufacturing partner to everyone we work with.

Quality Wire Fabrication Design & Engineering

Many years of experience in the design, tooling and manufacture of steel wire fabrication and custom assemblies has established Madsen Wire Products as a quality supplier to an ever increasing number of American businesses.  We pride ourselves in our ability to work closely and effectively with the customer in solving their needs for a simple part or a complicated assembly. 

Our Expertise

Madsen Wire Products is a wire forming company that specializes in several aspects of industrial design and fabrication:

  • Wire fabrication: We work with stainless and carbon steel wire ranging in size from 14-gauge to 1/2-inch diameter to fabricate shelving and racks, literature holders, baskets and more. Wire products such as these offer excellent durability and low weight at a low price point. However, the range of materials and other considerations involved in bringing these products to market requires expert design and engineering services. Madsen Wire Products can support prototyping and mass-manufacturing applications with support around a range of technical issues.
  • Tube fabrication: We also frequently work with tubular materials up to 3 inches OD. This typically involves precisely bending and shaping these materials into component frames and preparing them for further manufacturing. While this may seem simple, doing it right requires the big-picture expertise to see how these processes fit into the larger production cycle, and anticipating any potential problems or issues related to a product's load-bearing capabilities.

After our technicians form the initial component, it may need to be powder coated or electroplated in a variety of glosses, textures and colors, or welded together, or undergo further assembly. One of the benefits of working with Madsen Wire Products is that, because we can perform these and other services in-house, we are well-positioned to identify potential design or engineering problems before they lead to delays.

Innovative Wire Customization

Madsen Wire is unique in that we have our own tooling and sample shop.  This allows the use of innovative approaches for protoype wire forming in manufacturing and the ability to respond quickly to the customer’s need for samples/prototypes. 

Our design and process engineering team provides assistance for the initial concept to the completion of the order. 

Who We Serve

Madsen Wire Products was founded in 1938. Since then, we have worked with clients in a wide range of industries and sectors. We can provide tube and wire design and engineering services for automotive OEMs and their suppliers, as well as for retailers, restaurants, grocery stores and general manufacturing.

We work closely with each client to assess their industry-specific needs and develop forward-thinking engineering and design solutions that work for them. As an ISO 9001:2015-registered business, we are committed to quality in everything we do and follow a set of repeatable processes that allow us to scale production upward with no loss of consistency or reliability.

Learn more information about our design and engineering process by contacting us today!

 

Feature Service or Item

OEM Wire Components

A large portion of the parts fabricated by Madsen Wire Products are OEM Wire Components for Original Equipment Manufacturers.  These customers have been an integral part of our success.  Madsen Wire makes straight and cutoff wire parts with chamfered edges.  We make OEM Steel Wire components with radius bends per customer prints.  Carbon steel and stainless steel wire are commonly used in these parts.  If it is wire, we can form it, straighten it and make it to your needs!

learn more