Choosing the Right Wire Shelving for High-Traffic Grocery Stores

Grocery stores move fast. Products are constantly stocked, pulled, restocked, and rearranged while customers and staff move through the same aisles. The shelving holding it all together needs to keep up. Not every shelving solution is built for this level of daily use, and choosing the wrong type can mean more downtime, safety risks, and unplanned replacement costs.

Here’s what grocery store operators and display manufacturers should know when choosing wire shelving for high-traffic environments.

Wire Shelving Outperforms Solid Shelving in Grocery Applications

Solid shelving might look clean, but it can trap crumbs, moisture, and debris in ways wire shelving doesn’t. Wire construction minimizes surface area, so spills have fewer places to hide, and it promotes airflow that helps maintain proper temperatures and reduce spoilage in refrigerated zones.

Wire shelving is also easier to clean, inspect, and reconfigure as product layouts change, giving operators the flexibility to adapt quickly to seasonal resets and new product lines.

Match Wire Shelving Materials to Your Store’s Zones

Not all wire shelving is built the same, and not all environments call for the same spec:

• Dry goods and general floor display. Carbon steel with powder coating is a cost-effective, durable choice that comes in multiple colors and supports heavy daily loads. Look for PFAS-free powder coatings, which are becoming the standard for cleaner, more responsible finishing.
• Refrigeration and walk-in coolers. These environments need corrosion-resistant materials. Stainless steel or electro-zinc coated shelving handles humidity and cold exposure without rusting; standard dry-certified shelving isn’t built for this level of exposure.
• Bakery and open-top cooler displays. Rolling racks and mountable cooler shelving solve two problems at once: easy product rotation and customer-facing display. The best units run on polyurethane casters that can handle smooth floors and rough kitchen-to-floor transitions.

Meeting Food Safety Standards With Wire Shelving

Shelving cleanliness continues to be one of the most commonly flagged issues in grocery store health inspections. Dirty or damaged shelving is a frequent contributor to food safety citations and, while it may not trigger an immediate closure, it can create conditions for more serious problems over time.

NSF certification matters for food-adjacent areas: NSF-certified shelving is independently assessed to meet health and safety standards for dry storage, displays, and pantry-style areas. Refrigerated storage calls for corrosion-resistant, cleanable shelving that withstands repeated washdown cycles. Dry storage shelving should promote airflow and allow visual inspection beneath shelves, a best practice for reducing pest activity and contamination risk.

Custom vs. Off-the-Shelf Wire Shelving

Grocery stores aren’t one-size-fits-all. End caps, power walls, open-top cooler displays and dump bins each serve a different purpose and see different traffic levels. Custom wire shelving makes it possible to match the spec to the application, whether that’s a slat wall grid for packaged goods, a rolling rack for a bakery section, or refrigeration shelving built to fit your cooler units.

Custom fabrication also puts you in control of details like side ledges, sorting dividers, and caster configurations—features that all contribute to efficient restocking, transport, and cleanability.

Questions to Ask Before Buying Wire Shelving

Before sourcing wire shelving for your grocery environment, walk through these questions:

1. Where will it live? Dry, refrigerated and frozen environments each call for different materials and coatings.
2. What load will it carry? Per-shelf weight capacity can range from a few hundred pounds and up, so match the spec to the product category.
3. How often will it be cleaned? High-frequency cleaning zones need coatings and materials that hold up to repeated cleaning exposure without chipping, rusting or degrading.
4. Does it need to be mobile? Casters and rolling configurations work well for bakery racks and back-of-house areas where shelving gets repositioned often.
5. Will it face customers? Customer-facing display shelving calls for a different standard of finish, color, and visual appeal than back-stock storage.

Partner With Madsen Steel Wire Products for Grocery Store Shelving

At Madsen Steel Wire Products, we’ve been manufacturing wire shelving and grocery store display products since 1938. Our supermarket product line spans rolling bakery racks, refrigeration shelves, gridwall panels, POP displays, dump bins, and open-top cooler mounts, all custom-fabricated to spec using some of the fastest robotic wire welding equipment in the Western Hemisphere.

Whether you’re outfitting a single store or manufacturing displays at scale, Madsen Steel Wire Products can support both. Download our Supermarket Products brochure for our full product line.

Highest Quality, Fastest Delivery.

Ready to talk specs? Contact Madsen Steel Wire Products to get started.

Custom vs. Standard Retail Shelving: What Buyers Need to Know

A seamless shopping experience often comes down to the layout and quality of the retail shelving. Retail operations managers and buyers must choose between standard or custom shelving-or a combination of both-to serve the unique needs of their retail setting and customer base. Learn more about when to choose standard or custom retail shelves, including factors to consider for long-term service.

Understanding Custom and Standard Wire Shelving Options

When configuring store layouts, many considerations factor into the types of shelving solutions chosen. In general, standard wire shelving is sufficient for simple backroom storage or rapid deployment. These basic units can be procured quickly and feature standard dimensions and mass-produced finishes.

Custom retail shelving is made to match specific store footprints and unique product dimensions. They can also be customized to support greater weight capacities and integrate directly into existing aisle architecture.

Benefits of Custom Wire Retail Shelving

Deploying tailored fixtures solves complex merchandising challenges. Grocery stores and retail outlets rely on specific custom wire retail shelves to maximize visible display area without wasting valuable floor space. Key benefits include:

• Precise dimensions. Engineers build exact shapes to fit tight corners and unusual store layouts.
• Targeted weight support. Fabricators select specialty steel gauges to hold heavy items without bowing or breaking.
• Brand alignment. Custom powder coating processes can match specific corporate colors to maintain store aesthetics.
• Customizable signage. Add eye-catching signage that highlights specific product features to customers and drives higher sales. These custom options can be accessible, lightweight, and easy to move with the display.

When Standard Wire Shelving Makes Sense

Operations managers occasionally deploy off-the-shelf wire retail shelves for basic utility applications. Prefabricated configurations work well for temporary pop-up displays or seasonal backroom inventory storage. These stock units generally ship quickly and assemble without specialized tools. However, they lack the specific load tolerances and unique visual appeal preferred for permanent, heavy-traffic grocery aisles.

Comparing Cost, Durability, and Flexibility

Purchasing decisions involve analyzing long-term value against immediate capital expenses.

• Initial cost. Prefabricated racks require lower upfront investment compared to custom wire shelving.
• Long-term durability. Because they are made to enhanced weight capacity and durability standards, custom wire shelving is better at resisting daily impact and extending the total product service life.
• Operational flexibility. Fabricators can design custom units with adjustable brackets, handles, or other features to accommodate unique retail display needs.

Key Factors Buyers Should Consider Before Choosing

Selecting the correct wire shelving retail solution requires careful analysis of some key factors, which include:

• Product weight. Carrying heavy liquid containers demands thicker wire diameters to prevent structural deformation or collapse.
• Store traffic. High-traffic environments necessitate shelving with reinforced bases and structural support to survive shopping cart collisions.
• Compliance needs. Shelving for foodservice or food-contact applications, such as bakery bread racks, must meet food safety standards per NSF.
• Environment. Commercial environments that experience fluctuations in humidity and temperature usually require custom wire shelving with the right corrosion resistance and sanitation properties.
• Display lifespan. Permanent display installations benefit from the superior longevity of custom steel wire fabrication.

Why Retail Brands Choose Madsen Steel Wire Products

Madsen Steel Wire Products is a custom manufacturer of heavy-duty metal components for the industrial and commercial retail markets. We fabricate precise, durable standard and custom retail shelving to display products of various types and sizes. As a U.S. manufacturer, we provide 100% American-made products with fast turnarounds to support your procurement timelines.

Madsen Steel Wire Products is ISO 9001:2015 certified, providing high-quality design, engineering, rapid prototyping, high-volume fabrication, and powder coating from a single source.

Contact our team to optimize your wire shelving retail strategy today.

Built on Safety: How Madsen Steel Wire Products Maintains Industry-Leading Performance

At Madsen Steel Wire Products, safety is foundational to everything we do.

In manufacturing, one of the most important benchmarks for evaluating workplace safety is the Experience Modification Rate (MOD). This rating compares a company’s safety performance against industry averages.

• 1.0 = Industry average
• Below 1.0 = Better-than-average safety performance

Madsen Steel Wire Products is proud to be part of an organization that has achieved an outstanding result: A sustained MOD rating of approximately 0.68, the lowest possible range, for four consecutive years.

What This Reflects

This level of performance is not accidental. It is the result of:

• Consistent safety training
• Operational discipline on the shop floor
• Employee accountability and awareness
• Leadership commitment to safety-first practices

A Culture, Not a Checklist

Safety at Madsen is not just compliance, it’s culture.

Every employee plays a role in maintaining a safe environment, from material handling to fabrication processes. This shared responsibility ensures that safety is embedded into daily operations, not treated as an afterthought.

Why Safety Matters to Customers

For customers relying on Madsen Steel Wire for products like:

• Wire baskets
• Cable management solutions
• Custom-fabricated components

Safety performance translates directly into:

• Reliable production timelines
• Consistent product quality
• Reduced risk across the supply chain

Investing in People = Better Outcomes

The strongest manufacturing operations are built on strong teams.

By investing in training, development, and workplace safety, Madsen ensures that employees are equipped to perform at a high level, safely and efficiently.

Highest Quality. Fastest Delivery. Built on a foundation of safety.

Partner with a Safety-First Leader

At Madsen Steel Wire Products, our sustained MOD rating of 0.68 is more than just a number; it is a promise of reliability to our customers. By prioritizing the health and well-being of our team through consistent training and operational discipline, we ensure that every wire basket, cable tray, and custom component we produce meets the highest standards of quality. When you choose Madsen, you are investing in a partnership built on a foundation of safety, reduced supply chain risk, and industry-leading performance.

Contact us today to learn how our safety-driven manufacturing can deliver the results you need.

Wire Cable Trays Modern Data Centers

Why Wire Cable Trays Are the Smart Choice for Modern Data Centers

Why Wire Cable Trays Are the Smart Choice for Modern Data Centers

As data centers continue to expand to support cloud computing, AI workloads, and high-density infrastructure, cable management has become a critical component of performance and reliability. The right cable tray system can directly impact airflow, scalability, maintenance efficiency, and long-term operational costs.

Wire cable trays have emerged as a preferred solution for modern data center environments because they are designed to support constant change while maintaining organization and compliance.

How Wire Cable Trays Support Airflow & Thermal Efficiency

One of the most important advantages of wire cable trays is improved airflow. Unlike solid-bottom tray systems, open wire designs allow air to circulate freely around power and data cabling. This helps reduce heat buildup, supports cooling strategies, and minimizes the risk of hotspots in high-density server environments.

Wire cable trays also provide exceptional flexibility and scalability. Data center infrastructure is rarely static. As equipment is added, relocated, or upgraded, wire trays make it easy to reroute or expand cabling without major downtime or rework. This adaptability is especially valuable in hyperscale and AI-driven facilities where rapid growth is common.

Faster Installation, Easier Maintenance, Less Downtime

Another key benefit is simplified installation and maintenance. Wire cable trays allow for faster cable drops, easier access, and improved visibility compared to enclosed systems. This reduces labor time during installation and makes inspections, troubleshooting, and future modifications more efficient.

From a structural standpoint, wire cable trays offer high load capacity with a lightweight design. They are engineered to support dense cable bundles while reducing stress on building infrastructure, making them ideal for overhead and raised-floor applications.

For data centers focused on uptime, efficiency, and future-proofing, wire cable trays provide a reliable foundation for organized, compliant cable management.

Looking to improve airflow, simplify cable routing, and support scalable data center growth? Madsen Steel Wire Products offers cable tray solutions engineered for mission-critical environments.

Madsen Steel Wire Products: Celebrating U.S. Manufacturing and Reshoring Success

On September 11 at FABTECH 2025, the spotlight shone on American manufacturing when the National Metalworking Reshoring Award was presented to Madsen Steel Wire Products in front of more than 65,000 industry professionals. The recognition, led by the Reshoring Initiative in partnership with the Precision Metalforming Association (PMA), the Association for Manufacturing Technology (AMT), SME, the Fabricators and Manufacturers Association (FMA), and the National Tooling and Machining Association (NTMA), honors companies that bring metalworking operations back to the United States.

For decades, Madsen Steel Wire Products has been proud to serve as a partner in reshoring initiatives, supporting industries such as retail, automotive, and food processing. By combining engineering expertise with modern automation and a skilled workforce, Madsen Steel Wire Products helps U.S. based companies strengthen their supply chains while delivering consistent and high quality wire products made in America.

Why Reshoring Matters More Than Ever

The newly released 2025 Reshoring Initiative Reshoring Survey Report confirms what Madsen Steel Wire Products has seen firsthand on the shop floor: reshoring is gaining momentum because American companies want more control, faster lead times, and long term sustainability. Nearly one-third of Original Equipment Manufacturers surveyed said they have reshored or are actively executing reshoring strategies, while 43 percent of contract manufacturers reported reshoring for customers or fulfilling new reshoring orders.

Survey findings also revealed:

• Speed matters: 43 percent of OEMs would pay 10 to 20 percent more for components delivered in one week instead of six weeks.
• Workforce is critical: An abundant and highly skilled workforce was ranked as the top factor driving reshoring decisions.
• Cost is being redefined: Only 30 percent of OEMs currently use Total Cost of Ownership (TCO) to evaluate sourcing, leaving opportunities for reshoring growth as more companies recognize hidden risks and costs.

Madsen Steel Wire Products in Action

Madsen Steel Wire Products has seen how these drivers play out in real time. Customers who once sourced wire displays and fixtures overseas are now shifting production to Madsen Steel Wire Products in Indiana. With streamlined prototyping, in house powder coating, and tighter process control, Madsen Steel Wire Products reduces turnaround time, ensures quality, and simplifies logistics.

Behind these results is the strength of the Madsen Steel Wire Products team. From engineers and welders to powder coating specialists and logistics staff, every role contributes to making reshoring possible. Advanced fabrication technologies and decades of craftsmanship ensure that even high volume commodity products such as gridwall panels, displays, and custom wire forms meet today’s exacting industry standards. 

A Growing Movement

According to the 2025 Reshoring Initiative Reshoring Survey Report, 96 percent of OEMs that reshored were satisfied with the results, citing stronger process control, faster delivery, and better customer alignment. This reinforces what Madsen Steel Wire Products customers experience every day — that reshoring is not only possible, it is profitable and sustainable.

As reshoring continues to expand across industries, Madsen Steel Wire Products stands ready to support customers in strengthening supply chains, investing in local communities, and ensuring that “Made in the USA” remains a lasting competitive advantage, all while delivering on our motto, “Highest Quality, Fastest Delivery.”

Investing in People: How Madsen Steel Wire Products’ Skills-Based Culture Drives Growth

Madsen Steel Wire Products has long believed that investing in people is an investment in the business. As highlighted in a recent case study from the Aspen Institute’s UpSkill America initiative, Madsen demonstrates how a strong commitment to its workforce builds resilience, loyalty, and growth.

From Wire Products to Workforce Empowerment

Founded in 1938 and operating for decades as a trusted wire product manufacturer, Madsen Steel Wire Products was acquired in 2021 and integrated into a broader network of advanced manufacturing facilities. Today, Madsen operates across multiple plants, producing precision-engineered wire products for industries such as automotive, agriculture, medical, and retail.

What sets Madsen apart isn’t just its machinery or production capacity, it’s its people. By linking career growth directly to skills development, Madsen has created a culture where employees drive their own success, and the business thrives alongside them.

Pay-for-Skills: Career Paths with No Ceiling

Madsen’s unique pay-for-skills system ensures that every employee starts with a strong base wage but can increase their earnings with each new skill mastered. Training includes manager demonstrations, vendor-led sessions, and testing to confirm mastery.

There’s no cap on how many skills an employee can acquire in a year, which puts career advancement and earning potential directly in their hands. This model builds agility into the business while empowering employees to continually grow.

As Rachel, assistant general manager at Madsen Steel Wire Products, explains:

“Once someone masters a skill, the company shows appreciation through pay increases. Employees can
see a clear path forward, and that motivates people to keep learning.”

Stories of Growth and Opportunity

Employees at Madsen consistently share how training and opportunity have transformed their careers:

• Angie began as a press welder and, through steady skill-building, moved into scheduling, a role critical to keeping production running smoothly.
• Haley joined with no shipping experience but was encouraged to learn on the job. “At first, I was intimidated,” she said, “but everyone here makes you feel comfortable. I can ask anyone for help, and they don’t make me feel ridiculous.”
• Randall started with no machine setup experience and now runs the entire precision wire room.

These stories reflect Madsen’s culture of curiosity, mentorship, and possibility.

A Culture of Curiosity and Community

At Madsen, curiosity is a strength, not a risk. Employees are encouraged to ask questions, cross-train, and take on new responsibilities. A referral program strengthens teams and rewards mentorship, while partnerships with local schools and economic development organizations extend Madsen’s impact into the community.

Why It Matters

Madsen Steel Wire Products proves that workforce investment is more than a philosophy; it’s a competitive advantage. By tying pay to skills, fostering a culture of curiosity, and supporting local communities, Madsen is building a loyal, adaptable workforce prepared for the challenges of modern manufacturing.

As the Aspen Institute case study concludes, Madsen provides a roadmap for other manufacturers: define the skills that matter, build structured training pathways, reward learning, and cultivate trust.

At Madsen, investing in people isn’t just the right thing to do; it’s the foundation for growth.
 

Madsen Steel Wire Products: Paving the Way for the American Dream

Creating Opportunities in Rural America

At a time when much of the population is shifting toward large cities, Madsen has doubled down on building in rural towns. This strategy helps sustain local economies, provides high-quality jobs, and creates opportunities for the next generation. Employees aren’t just part of a workforce, they are part of a family.

Building on a Legacy of Hard Work

The leadership at Madsen recognizes the sacrifices of generations past and is committed to ensuring today’s employees experience pride and fulfillment in their work. By paying competitive wages, investing in skills, and fostering growth, Madsen ensures that every team member has a chance to thrive, both at work and at home.

Wire Solutions, Human Impact

While Madsen is known for its ability to manufacture complex and durable wire solutions, its true strength lies in its people. The company’s dedication to collaboration, employee well-being, and community growth reflects the essence of the American Dream: creating something that lasts, not just in products, but in lives touched.

Which Factory Makes High-Quality Slatwall and Shelving?

When it comes to slatwall panels and shelving systems that are built to last, Madsen Steel Wire is the clear answer. As a trusted American manufacturer with decades of experience in wire fabrication, Madsen delivers durable, versatile, and high-performance display and storage solutions, engineered for factories, warehouses, distribution centers, and demanding industrial environments.

From custom wire shelving to modular slatwall panels, everything we make is designed with the same commitment to quality, flexibility, and visual appeal.

American-Made Wire Slatwall & Shelving Systems

At Madsen, our wire slatwall panels and shelving systems are made in the U.S.A. using high-quality carbon and stainless steel. These products are engineered to meet the diverse needs of modern commercial and industrial environments. Whether you’re organizing tools in a garage, displaying merchandise in a store, or setting up for an event, our systems offer strength and simplicity, without sacrificing style.

Explore our products here:

• Wire Shelving 
• Retail Gridwall Panels

Why Madsen Steel Wire?

Here’s what sets our factory apart from others:

Precision Engineering

We use advanced equipment, including mesh welders and jig welders, to ensure every slatwall and shelf is built with consistent strength and flawless construction.

Built to Last

Our panels are made from heavy-duty steel wire that withstands daily use in high-traffic retail and commercial environments.

Customizable to Your Needs

Choose your wire gauge, frame size, finish, and more. We offer powder coating and pre-assembly options to make setup fast and seamless.

Lightweight, Modular Design

Wire construction allows for easy installation and reconfiguration, ideal for changing store layouts, rotating products, or traveling exhibits.

100% American Made

Everything is manufactured in-house at our U.S. facility, ensuring top-tier quality, dependable timelines, and local customer support.

Common Applications

Madsen wire slatwall and shelving systems are used across a range of industries and environments, including:

• Retail merchandising: Flexible vertical displays that highlight products and allow for easy restocking.
• Manufacturing and assembly: Organized storage for tools, parts, and equipment to streamline workflows and boost productivity.
• Warehousing and logistics: Optimized storage solutions that improve inventory access and support lean operations.
• Industrial operations and maintenance: Modular systems built to adapt to changing layouts and withstand heavy use.
• Workshops and garages: Practical organization to keep tools, gear, and equipment accessible and off the floor.
• Hospitality and back-of-house: Efficient storage for supplies with a clean, professional appearance.
• Trade shows and events: Portable, lightweight displays that are quick to set up and take down.

Benefits of Wire Slatwall Systems

Key benefits of Madsen wire slatwall systems include:

• Durable: Heavy-duty materials that can handle significant weight.
• Space-saving: Maximize vertical real estate and keep floors clear.
• Highly visible: Open-grid design shows off products from every angle.
• Cost-effective: More affordable and modular than built-in cabinetry.
• Reconfigurable: Easy to update with hooks, baskets, or shelf swaps.
• Lifecycle: Long-lasting powder-coated finish that resists wear and corrosion.
• Light-duty option: Available in lightweight wire designs for flexible, lower-capacity applications.

A Proven Partner for Custom Wire Fabrication

At Madsen Steel Wire, we don’t just manufacture wire products; we collaborate with our customers to deliver solutions that work. From concept to final product, we provide engineering support, responsive communication, and expert manufacturing, always backed by our commitment to Highest Quality, Fastest Delivery. Whether you’re refreshing your layout, designing a system, or streamlining storage, we’re here to help you build smarter, stronger solutions.

Contact us today to talk about your slatwall or shelving needs!
  

How Clean Is Your Powder Coating?

Powder coating is a critical finishing process in metal fabrication, offering both durability and visual appeal. However, not all powder coating is created equal. Many manufacturers overlook the importance of cleanliness, which directly impacts how long a coating lasts, how it looks, and whether it meets modern environmental standards.

At Madsen Steel Wire, cleanliness is not just part of the job—it is guaranteed. This blog explores what sets our powder coating process apart and why choosing eco-friendly powder coating free from PFAS matters for your business and the environment.

What Does “Clean” Powder Coating Look Like in Practice?

Clean powder coating starts well before the powder is applied. It depends on thorough part preparation, controlled environments, and eliminating contamination at every step. At Madsen Steel Wire, this starts with a 5-stage iron phosphate wash system that removes oils, dust, and residue before coating begins.

This level of preparation ensures strong adhesion, long-lasting finishes, and consistent quality. It prevents common coating defects like bubbling, peeling, or early wear, which are often caused by shortcuts or rushed processes. Facility hygiene and equipment calibration are maintained regularly, ensuring consistent results whether your project involves structural parts or retail displays.

Why PFAS-Free Matters for You and the Environment

PFAS (Perfluoroalkyl sulfonic acids) were once common in some powder coating formulations due to their durability. However, these fluorinated chemicals have been linked to serious health and environmental risks. Madsen Steel Wire offers only PFAS-free powder coating solutions to eliminate these concerns entirely.

By removing PFAS from our process, we help protect both our employees and your customers while minimizing environmental impact. Eco-friendly powder coating supports regulatory compliance and fits into sustainability initiatives across industries like retail, agriculture, and construction. Choosing clean, PFAS-free finishes shows your customers that your business is committed to responsible, future-minded manufacturing.

The Role of Environmental Control in Powder Coating Excellence

A clean finish requires more than good surface preparation. Environmental control is key to maintaining quality throughout the powder coating process. At Madsen Steel Wire, we use climate-controlled spray booths that regulate temperature and humidity, reduce static, and prevent airborne particles.

These controlled conditions allow for efficient powder reclamation and fast, clean color changes, reducing waste while delivering precision. From start to finish, our process is designed for both performance and sustainability.

Madsen Steel Wire: Cleanliness That Shows in Every Finish

When choosing a powder coating partner, clean processes and eco-friendly solutions should always come first. Madsen Steel Wire delivers both with a PFAS-free, tightly controlled powder coating process backed by decades of experience. Our 5-stage cleaning system, climate-controlled booths, and process controls ensure reliable, consistent results across all types of applications.

Whether you need durable structural coatings or vibrant retail finishes, we’re ready to help. Contact us today to learn how Madsen Steel Wire can provide clean, eco-friendly powder coating solutions tailored to your business needs.

Madsen Steel Wire Enhances Productivity and Precision With New Lewis Series Machine and MultiCam CNC Router

Finding ways to work faster, smarter, and with greater accuracy is what Madsen Steel Wire does best. It’s the reason we’ve added two powerful new machines to our production lineup: the Lewis Series 5SV16 and the Apex1R CNC Router. With customer demand as a top priority, we added these upgrades to further improve quality and keep up with increasing manufacturing challenges.

Read on to learn how each machine is taking our manufacturing abilities to the next level.

Lewis Series 5SV16: Maximizing Uptime and Accuracy

Part of RMG’s Straighten and Cut product line, the Lewis Series 5SV16 is a true workhorse designed for processing medium carbon steel wire and short parts with outstanding consistency. Known for their durability, Lewis machines have been running strong in shops across the world for over 90 years. They come standard with a triple offset, five-die arbor and the patented Clutchless Cutter, providing dependable 24/7 operation with little downtime.

Features

Here are the key features of the Lewis Series 5SV16 that maximize productivity and precision, resulting in faster turnarounds, lower costs, and higher quality for customers:

Specifications

• Works with wire diameters ranging from .063″ to .312″ (1.6 mm to 8.0 mm)
• Handles tensile strengths up to 90,000 PSI at .312″ and 115,000 PSI at .276″
• Can cut lengths as short as 3” (76 mm)
• Patented short cut/closed knife option for even shorter parts

The Lewis Series 5SV16 is designed to handle tough jobs with ease. It helps us meet tight deadlines, maintain consistent cut lengths, and reduce material waste.

Apex1R CNC Router: Repeatable Precision for the Largest Production Runs

MultiCam’s Apex1R CNC Router delivers serious precision and versatility in one rugged, reliable router. It can handle a wide range of materials, even the densest substrates, with ease. This router produces crisp, clean edges with a polished mirror finish.

Specifications

• Handles material up to 3” thick (76 mm)
• Features a 7” gantry height for added clearance
• Delivers precise repeatability within ±0.001” (±0.025 mm)
• Cuts at speeds up to 1300 inches per minute (IPM) (550.3 mm/sec)
• Moves quickly between cuts with a rapid traverse speed of 1838 IPM (778 mm/sec)
• Uses a helical drive system on the X and Y axes, and a ball screw system on the Z axis for smooth, accurate motion

Features

Whether we’re prototyping or doing production runs, the Apex1R gives us the control and repeatability we need to deliver exceptional results every time.

Advancing Precision and Productivity at Madsen Steel Wire

Madsen Steel Wire continues to be an industry leader of what’s possible in wire manufacturing. The Lewis Series 5SV16 and Apex1R CNC Router are just the latest examples of our innovation.

From simple cut wire products to finished assemblies, we specialize in delivering high-quality made-in-America wire components customized to meet client needs. Madsen Steel Wire has the experience and the tools to bring your best ideas to life, whether you’re in the OEM or point-of-purchase market. Located near the center of the U.S., we can quickly ship finished products across the country.

From straight and cut-off wire to more complex welding, wire forming, powder coating, and plating, Madsen Steel Wire is here to support your production needs every step of the way.  Contact us today to learn more about our equipment capabilities and product offerings.