Finding ways to work faster, smarter, and with greater accuracy is what Madsen Steel Wire does best. It’s the reason we’ve added two powerful new machines to our production lineup: the Lewis Series 5SV16 and the Apex1R CNC Router. With customer demand as a top priority, we added these upgrades to further improve quality and keep up with increasing manufacturing challenges.
Read on to learn how each machine is taking our manufacturing abilities to the next level.
Lewis Series 5SV16: Maximizing Uptime and Accuracy
Part of RMG’s Straighten and Cut product line, the Lewis Series 5SV16 is a true workhorse designed for processing medium carbon steel wire and short parts with outstanding consistency. Known for their durability, Lewis machines have been running strong in shops across the world for over 90 years. They come standard with a triple offset, five-die arbor and the patented Clutchless Cutter, providing dependable 24/7 operation with little downtime.
Features
Here are the key features of the Lewis Series 5SV16 that maximize productivity and precision, resulting in faster turnarounds, lower costs, and higher quality for customers:
Capable of handling high-strength materials up to 90,000 PSI UTS
Adjustable-speed arbor and feed heads offer greater flexibility for different jobs
Automatic cutter control boosts efficiency, especially for shorter part runs
Separate VFD motors power each key component for smoother operation
Fine-tuned length changes up to 1″ (25.4 mm) while the equipment runs
Includes a lubrication system and entry wire guide for easier wire feeding
Smart shutdown timer kicks in if wire feed issues are detected, helping reduce scrap
Programmable batch counter halts the machine automatically once the part count is hit
Specifications
- Works with wire diameters ranging from .063″ to .312″ (1.6 mm to 8.0 mm)
- Handles tensile strengths up to 90,000 PSI at .312″ and 115,000 PSI at .276″
- Can cut lengths as short as 3” (76 mm)
- Patented short cut/closed knife option for even shorter parts
The Lewis Series 5SV16 is designed to handle tough jobs with ease. It helps us meet tight deadlines, maintain consistent cut lengths, and reduce material waste.
Apex1R CNC Router: Repeatable Precision for the Largest Production Runs
MultiCam’s Apex1R CNC Router delivers serious precision and versatility in one rugged, reliable router. It can handle a wide range of materials, even the densest substrates, with ease. This router produces crisp, clean edges with a polished mirror finish.
Specifications
- Handles material up to 3” thick (76 mm)
- Features a 7” gantry height for added clearance
- Delivers precise repeatability within ±0.001” (±0.025 mm)
- Cuts at speeds up to 1300 inches per minute (IPM) (550.3 mm/sec)
- Moves quickly between cuts with a rapid traverse speed of 1838 IPM (778 mm/sec)
- Uses a helical drive system on the X and Y axes, and a ball screw system on the Z axis for smooth, accurate motion
Features
Built with a sturdy all-steel tubular frame
25 mm linear ball bearing rails
Features the user-friendly MultiCam EZ Control interface for easy operation
Hands-free surface probe and automatic tool calibration sensor for quick, accurate setup
Offers three-axis motion control to maintain tight tolerances and consistent results
Allows for unlimited file size transfers, making it easy to handle large or complex designs
Whether we’re prototyping or doing production runs, the Apex1R gives us the control and repeatability we need to deliver exceptional results every time.
Advancing Precision and Productivity at Madsen Steel Wire
Madsen Steel Wire continues to be an industry leader of what’s possible in wire manufacturing. The Lewis Series 5SV16 and Apex1R CNC Router are just the latest examples of our innovation.
From simple cut wire products to finished assemblies, we specialize in delivering high-quality made-in-America wire components customized to meet client needs. Madsen Steel Wire has the experience and the tools to bring your best ideas to life, whether you’re in the OEM or point-of-purchase market. Located near the center of the U.S., we can quickly ship finished products across the country.
From straight and cut-off wire to more complex welding, wire forming, powder coating, and plating, Madsen Steel Wire is here to support your production needs every step of the way. Contact us today to learn more about our equipment capabilities and product offerings.
