Our manufacturing process:
Design & Engineering
Madsen Wire Products is an advanced wire fabrication services provider providing custom wire forming for all products. We are dedicated to helping our clients succeed, no matter what industry they’re in. Since our founding, we have expanded our offerings to meet customer demand.
Sheet Metal Fabrication
Many of our wire products contain fabricated sheet metal components. Typical sheet metal components may include shelving inlays, brackets and more. Sheet metal fabrication is performed in-house or, for larger or more complex projects, through our sister organization Noble Industries. Both facilities are capable of forming and shaping sheet metal with a high degree of consistency and quality control.
Wire fabrication is one of our core services.
We can manufacture products ranging from lightweight baskets to heavy-duty shelving for use in industrial applications. An investment in advanced equipment and staff training has positioned us as a leader in this sector. We work with materials such as carbon steel, stainless steel or aluminum, ranging in size from .080” to .50”.
For projects requiring a more durable construction, we offer a full range of pipe and tube fabrication services using materials between ½” OD and 3” OD. We can also combine wire and tubing to create items such as security screens with a tubular frame and wire mesh interior. To form these and related products, we use advanced CNC machinery that can bend and shape pipe and tube components with exceptional accuracy.
Powder Coating and Finishing
Powder coating adds durability and corrosion resistance to wire, tube and sheet metal products. We offer a limitless range of custom powder coating options, including different colors, materials, textures and thicknesses. Using a multi-step process, we deliver superior results by ensuring each piece is cleaned beforehand, and coated in sanitary conditions using advanced spray technology. Other finishing options include electroplating, vinyl coating and e-coating.
Assembly and Packaging
Our goal is to be your complete turnkey provider of custom wire manufacturing services. Extensive in-house welding capabilities allow our team to join together different parts and components to bring your product to life. Once we have completed assembly, we can drop ship your product directly to your customers. From our headquarters in Orland, IN, we are positioned to serve clients throughout the Midwest and beyond.